M. Ali, S. A. Khan, A. Shah, A. Najib, A. Hussain
Memoria Investigaciones en Ingeniería, núm. 30 (2026). pp. 14-29
https://doi.org/10.36561/ING.30.3
ISSN 2301-1092 • ISSN (en línea) 2301-1106 – Universidad de Montevideo, Uruguay 17
Micromachining in ceramics is limited to low-volume production due to the high cost of the required machining tools,
the geometric constraints that impede the production of intricate patterns, and the material's fragility [30].
Additive manufacturing (AM) has disrupted the manufacturing space and is being utilized to circumvent the limitations
of conventional manufacturing techniques [33–35]. The technique builds monolithic parts layer-by-layer using 3D
CAD data, resulting in the fabrication of complex geometries and reducing machining costs [36–38]. The technique
provides freedom of design, increased finish quality, and reduced design-to-production lead time [39].
AM techniques have been developed for different materials [40,41], however, the Direct Ink Writing (DIW) technique
is the most flexible, which can additively manufacture polymers, metals, ceramics, composites, and biological materials
[42–44]. The DIW technique employs viscous pastes termed “inks” to produce monolithic parts [45]. The inks can be
loaded with particles of ceramics to produce ceramic green bodies that can be later sintered in a furnace to produce a
monolithic ceramic part [46]. Furthermore, pre-ceramic metal powder may also be utilized, which will oxidize in the
furnace to produce ceramic parts[47].
The composition of the ink can be customized based on the specific application and desired properties of the printed
part [43]. The combination of solid particles, solvents, binders, surfactants, plasticizers, rheology modifiers, and
crosslinkers allows for a wide range of ink formulations that can be optimized for different printing methods, materials,
and part geometries [45,48–51].
Despite extensive research on DIW of ceramic materials, the additive manufacturing of cupric oxide remains largely
unexplored, particularly when derived from metallic copper precursors. Existing DIW studies on ceramics primarily
utilize oxide powders, sol–gel routes, or UV-curable suspensions, whereas the transformation of a water-based metallic
copper ink into a monolithic CuO ceramic through controlled oxidation and sintering has not been previously reported.
In this study, we establish a reproducible process window for printing crack-free CuO structures using an aqueous
CMC-based binder formulation with optimized copper loading. The work further demonstrates that the resulting 3D-
printed CuO exhibits a combination of high porosity and measurable electrical conductivity, enabling its potential use
in sensing and filtration applications. This contribution distinguishes the present study from prior DIW efforts and
provides a scalable, low-cost pathway for fabricating functional CuO architectures.
This paper presents the additive manufacturing of copper oxide via the Direct Ink Writing (DIW) technique. A pre-
ceramic green body was produced using an aqueous ink loaded with copper particles. The green body was sintered to
form a monolithic ceramic part and characterized for its density, structure, and electrical conductivity. The results
demonstrate that DIW is a viable technique for the manufacturing of monolithic parts from CuO. Unlike most existing
DIW ceramics that utilize oxide powders, sol-gel routes, or UV-curable suspensions, this work establishes the first
reported transformation of a water-based metallic copper ink into a monolithic CuO ceramic through a controlled
oxidation and sintering process.
2. Materials and methods. - Copper powder, DI water (De-Ionized Water), and CMC (Carboxymethyl Cellulose)
binder were the three components used for this research. Copper powder with a particle size of 10µm was purchased
and imported from Vanuatu. The DI water was used in this experiment to ensure that no impurity was added to the
materials during the manufacturing process, affecting the chemical composition of the slurry. CMC binder, holding
CAS number 9000-11-7, was purchased from Purge Chemical Industries, Karachi, Pakistan.
2.1 Preparation of copper-loaded pre-ceramic ink. - The pre-ceramic ink was formulated as a copper particle–laden
aqueous binder system. The aqueous binder was first prepared by dissolving 0.20 g of CMC in 10.0 g of deionized
water, followed by manual stirring for 3 minutes to ensure complete homogenization. Subsequently, 21.7 g of copper
powder was incorporated into the binder solution. The copper powder was added intermittently and stirred continuously
to promote uniform wetting and dispersion. Manual stirring throughout this process ensured homogeneous distribution
of the metallic particles within the aqueous matrix. The final ink composition on a mass–mass basis consisted of 68.0
wt% copper, 31.3 wt% water, and 0.6 wt% CMC.